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Sites Producing Value

工場外観

We developed an optimized layout to create products of value.
We also strive to make our factories environmentally friendly for coexistence and co-prosperity with our local communities.

工場外観

Building size

  • Lot area : 6,739.70m2
  • Building area : 1,899.84m2
  • Total floor area : 3,448.18m2
  • Building : 2 floors
  • Maximum height : 9.95m

01 Lathe section

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Lathe section

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CNC multitasking lathe

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CNC 5-axis multitasking lathe

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General-purpose lathe

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Lathe section

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CNC multitasking lathe

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CNC 5-axis multitasking lathe

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General-purpose lathe

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The lathe section is the location of machine tools called lathes that rotate the workpiece and cut using a cutting tool that remains stationary on the machine tool.
It is primarily used for operations called turning, boring, drilling, threading, and parting.
The lathe section has CNC multitasking lathes, CNC 5-axis multitasking lathe, general-purpose lathes, and other equipment.
The CNC multitasking lathe has a numerical control (NC) unit mounted on various types of lathes to enable sending of commands numerically for specifying the travel distance and the feed rate of the cutting tool holder.

Section overview

  • Floor area:348m2
  • Complex machining, thin-object machining, large-object machining, shaft machining

02 Machining section

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Machining section

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Horizontal machining center

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Vertical machining center

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Machining section

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Horizontal machining center

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Vertical machining center

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The machining section is the location of machine tools called machining centers, which perform various types of machining operations for specific purposes such as milling, boring, and tapping.
The machining section has horizontal machining centers, vertical machining centers, and other equipment.
The machining center has an automatic tool change function, stores a large number of cutting tools in a tool magazine, and automatically performs machining based on computer numerical control (CNC) commands.

Section overview

  • Total floor area:315m2
  • From φ0.2mm drilling to φ300mm boring
  • Vertical and horizontal angle indexing

03 Milling section

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Milling section

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General-purpose milling machine

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Internal broaching machine(helical specifications)

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Slotter

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Milling section

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General-purpose milling machine

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Internal broaching machine(helical specifications)

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Slotter

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The milling section is the location of machine tools called milling machines, which perform milling of flat surfaces, grooves, and other shapes, and machine tools called broaching machines which perform machining inside holes and on surfaces of workpieces.
The milling section has general-purpose milling machines, broaching machines, slotters, and other equipment.
Broaching is a type of cutting process on a workpiece performed by pulling out a long toothed tool through the workpiece.

Section overview

  • Total floor area:135m2
  • Key width: 1.6 to 22mm
  • Gear outer φ10 to 80mm
  • Various unusual types of broaching

04 Gear section

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Gear section

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CNC gear shaper

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CNC worm gear hobbing machine

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CNC rack cutter gear shaping machine

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Gear section

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CNC gear shaper

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CNC worm gear hobbing machine

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CNC rack cutter gear shaping machine

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CNC Hobbing machine

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CNC Hobbing machine

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CNC spiral bevel gear cutting machine

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CNC gear grinding machine

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CNC Hobbing machine

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CNC Hobbing machine

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CNC spiral bevel gear cutting machine

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CNC gear grinding machine

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The gear section is the location of machine tools known as hobbing machines and worm gear hobbing machines, which are used to perform gear cutting for making gears.
The gear section has CNC gear shapers, CNC hobbing machines, CNC worm gear hobbing machines, CNC rack cutter gear shaping machines, CNC spiral bevel gear cutting machines, and other equipment.
A wide array of gears including spur gears, helical gears, and worm gears are created using a gear-cutting process where a type of cutter known as a hob is mounted to a hob spindle, and a fixed rotation motion is applied to the hob and gear material.
Besides hobs for gears, there are also special hobs for parts such as sprockets, splines, involutes serration, and timing pulleys.

Section overview

  • Total floor area:200m2
  • M0.15 to M8
  • External φ 4mm to 400mm
  • Gear accuracy JIS 0 class
  • Re-hobbing finish and gear grinding after heat treatment
  • Vanishing process by rolling

05 Grinding section

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Grinding section

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CNC cylindrical grinding machine

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CNC internal cylindrical grinding machine

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Flat, parallel honing machine

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Grinding section

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CNC cylindrical grinding machine

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CNC internal cylindrical grinding machine

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Flat, parallel honing machine

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The grinding section is the location of machine tools known as grinding machines, where a fixed material (workpiece) is ground by a grindstone wheel.
Normally, the grinding machine is used for surface finishing after rough shaping by other machine tools.
The grinding section has CNC cylindrical grinding machines, CNC internal cylindrical grinding machines, flat, parallel honing machines, and other equipment.
The workpiece and abrasive wheel make line contact, and the workpiece is moved relative to the abrasive wheel to form the surface. This technique polishes the surface to make it flat.

Section overview

  • Total floor area:96m2
  • Management at micron level and leveling of 1S or less
  • Management at micron level for parallelism, flatness, and thickness

06 Assembly section

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Assembly section

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High-accuracy electric servo press

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Noise measurement room

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Assembly section

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High-accuracy electric servo press

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Noise measurement room

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The assembly section is where products are assembled and wiring is performed.
The assembly section has high-accuracy mechanical servo presses, noise measurement room, and other equipment.
In the noise measurement room, the noise from Sakanishi Seiki planetary gear reducers is measured for ensuring product quality.

Section overview

  • Total floor area:290m2
  • Assembly and wiring
  • Press fitting management
  • Noise measurement

07 Inspection section

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Inspection section

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Gear tester

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3D measuring machine

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Image measuring instrument

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Inspection section

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Gear tester

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3D measuring machine

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Image measuring instrument

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The inspection section is where completed products are tested.
The inspection section has image measuring instrument, 3D measuring machine, gear testers, and other equipment.
These measuring instruments can automatically measure the 3D shape and gear shape for ensuring product quality.

Section overview

  • Total floor area:70m2
  • Product completion testing

CONTACT

If you have any questions about our products, discussions,
or problems that we can help you solve, please feel free to contact us at Sakanishi Seiki.